Sunday, June 3, 2012

Signal Integrity


Signal layers should always be adjacent to ground or power planes.

Signal layers should be tightly coupled to their adjacent planes.

Route traces orthogonally (at right angles) on adjacent layers.

Power and ground planes should be closely coupled together. Drilled Holes will effect the actual plane capacitance value.

Multiple-ground planes are very advantageous.

High speed signals should be routed on buried layers and located between planes.

When critical signals are routed on more than one layer they should be confined to the two layers adjacent to the same plane. If the two routing layers are not adjacent to the same plane, you should drop return path vias at each signal via in the routed path.

To Minimize Crosstalk in Single-Ended Traces (Not Diff Pairs):

Digital circuits with internal traces (Stripline Traces) should be separated by at least the distance to the nearest ground or power plane. For example if H=0.006" (0.15mm) then the traces should be separated by at least 0.006" (0.15mm).

Digital circuits with external traces (Microstrip Traces) should be separated by at least twice the distance to the nearest ground or power plane. For example if H=0.006" (0.15mm) then the traces should be separated by at least 0.012"(0.3mm).

The general rule of thumb to minimize crosstalk to 10% or less is as follows: 50 Ohm traces should be spaced as suggested in the stripline and microstrip examples shown above.

Basically, on FR4 keep 50 ohm lines separated at least one line width.

Use the 20H Power Plane Rule to Minimize Radiated EMI from the PCB edges:

The power plane should be pulled back from the edge of GND planes by a factor of 20 x the dielectric thickness between the power and ground planes. For example with a dielectric thickness of 4mils the power plane would be pulled in on all sides of the GND plane by 80mils (4x20). 

Signal Integrity Links:

Common Mode Ground Currents:
Common Mode Ground Currents  Dr. Howard Johnson

Crosstalk:
Crosstalk Modes   Power Point Slides - Intel
Crosstalk Explained  PDF - Douglas Brooks
Crosstalk Calculator  Web Calculator - EEWeb

Power Distribution Networks Design:

Discrete Components:

Phase Shifts:
Source of Phase Shift  ECE 209 - Wikipedia
Phase Difference Simulator  Jave Applet - Wikipedia

Thumb Rules:
  • To Maintain Cross Sectional area of a Controlled Impedance Route the VIA Diameter should Equal 1/3 Trace Width.
  • Via stitching of 1/10th wave length can suppress radiated signals approximatley 25dB.

Friday, June 1, 2012

PCB Symbol and Footprint Generators


3rd Party Tools  for Creating Symbols and Footprints


PCB Libraries


Friday, May 25, 2012

ODB++

"ODB++ is a printed circuit board manufacturing database originally developed by Valor. It was created to try to bring some order to the transfer of board data from the designers to the manufacturer. Because Valor also provides the dominant CAM tool to manfacturers the company was able to get the major industry players to adopt their proprietary standard. In recent years ODB++ has become more open after attempts by the IPC were made to replace it."

"The great majority of PCB design software (layout) can output a valid and correct ODB++ file. A free ODB++ viewer can be obtained from Valor (Frontline) that allows one to visualize the data."

Wednesday, May 16, 2012

Surface Mount Jumpers and Test Points

Surface mount jumpers can be used to solve low layer count routing or serve as high current zero ohm jumpers, 0805 and 1206 sizes are available.



Components Corporation  
SMT Jumper - SJ Series Surface Mount Preform Jumper | Components Corp

Harwin also makes as large selection of surface mount clips and jumpers .

High-Voltage PCBs - Dieletric Strength


Dielectric Strength must be considered for High Voltage Designs.

You may find dielectric strength specified in KV/Meters. However since PCBs are consider thinner than a meter we need to reduce the specification to mils (thousands of an inch) or Milli-meters (metric).








So:





A spec of 30KV/meter = 76V/mil for Dry Air.

Humidity must all so be considered,  the dry air calculation should to be derated.



High-Voltage-PCDesign.pdf (application/pdf Object)

Monday, May 7, 2012

Hardware for PCBs

Surface Mount TPs, Jumpers, Shield Clips

Harwin EZ-BoardWare  Surface mount solutions for Test points and Jumpers.


Plastic Mounting Standoffs

Richco-Inc.  Large Array of Plastic Hardware Solutions (standoffs and much more).


Shields

Bi-Link Shields and Metal Stamping
Orbel Board Shields