Before the coating the entire panel with soldermask we selectively print soldermask into the via holes using a stencil. During a second print run we then cover the whole panel.
This way the via-holes are completely filled with soldermask. An even layer of soldermask now covers the via-holes leaving no pockets to hold residual chemicals.
We have used this technique for over 6 months, and it has proved successful in dramatically reducing the number of skip pad problems."
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